Tuesday, 30 July 2013

20 minute makeover!

Last Saturday, I spent the day at my Mum's house laying carpet tiles, but that is another story... While I was discovering why I don't do this sort of stuff for a living any more, Sue was helping her mother-in-law to clear out the shed. Needless to say most of what was found went in the back of my brother's van, destined for the tip. The was a handful of tools, in various states of decay, that we rescued. Amongst them was a small garden fork that had seen better days.

Seen a hard life
The handle was dry and cracked, loose in the socket and rough to the feel. It had been abused resulting in the prongs being bent out of shape and finally discarded and left to go rusty. Not wishing to consign anything to land-fill that may be useful, I decided to give it a quick makeover. The fork was removed from the dry and cracked wooden handle by removing the small pin/nail that secures it. This proved to be extremely well tethered, bit it did give up the fight eventually!

I used a tack remover to get the fixing pin out
Free at last

The fork itself was straightened with a combination of hand bending and vice squeezing until the prongs look to be arranged as they should be. The handle was now in need of some attention. a quick trip to the tuning shed was required. But don't tell Sue, this is her lathe.

Mounted between centres

The original centre holes are easy to pick up and the old dry handle was mounted between centres. A quick spin and the application of a sanding pad soon got the handle back to a smooth finish.

It only takes a few minutes to get it to that nice smooth finish, after which the lathe is turned off and a coat of cellulose sanding sealer was applied and allowed to dry for a minute or so. The handle was then spun and polished off with a paper towel - cheap loo-paper is ideal for this.

Friction Polish was then applied and polished off It is a great way to finish this sort of stuff and is very Quick!

The socket was tightened with the application of some percussive maintenance, the pin driven home and the fork was given a coat of oil after all the loose rust was removed with wire wool and a bit of sanding. Not a total back-to-new restoration but at least it is now a serviceable tool. And I had a bit of fun in the workshop. It feels really nice in the hand now and once it gets a bit of use, the action of use will remove any remaining rust.


Monday, 29 July 2013


 What was left after the demolition men (Man!) moved in...

Useful stuff...
After stripping down the old printer, I managed to recover a few useful items; a selection of silver-steal rods, a tub-full of hardware, some toothed drive bands and three motors. One of the motors is a stepper motor and I am sure that will be pressed into use soon. The was also a selection of electronic bits including a power supply, card reader and the keypad PCB covered with nice miniature tactile switches.

the electronic bits
The rest has been humanly disposed with along with the full ink pads. All in all a good haul from a defunct piece on not-so-modern technology. Now I wonder if I can do anything with those LCS screens. I had better have a word with my tame Geek, Digital Tim, and see if he can think of a use for them.


Sunday, 28 July 2013

Back in the workshop at last...

I hate throwing anything away. Five or six years ago whilst rummaging around in what my brother (Tim) and I call 'The Barn' (our jointly owned storage space) I found an old printer. I asked Tim if he wanted it and he said no, he was about to sling it in the caged trailer and take it to the tip... Five years on I was still using it after repairing it. Well, I was until a few days ago and you know what, there comes a time...  

I made the decision, after all this time, and the fact that even I could't fix it, to push the boat out and buy another one.

After checking the cost of ink - always my first move I took a deep breath and ordered a new one. We have other printers here at Laughton Towers but this printer is for the everyday stuff and printing our club newsletter - The Flyer - and any other booklet/leaflets etc. I do not need an all in one or photo printing as all that is covered with dedicated machines/printers. This is what I settled for in the end.

Epson WF-7015

It cost £150 all in including VAT and delivery. it takes only four ink cartridges and I can buy 200% capacity cartridges for about £1.60 each.

I have had it a few of days now and it is BRILLIANT! it handles any size paper up to A3+ between two trays, it has a built in duplex facility and is very fast. I never though I would say this, but it is the best all round printer we have ever had. It will also connect directly to our hard-wired network so it can be selected from any where without having to ensure a particular computer (or the server for that matter) is on. It will even print from a laptop/tablet/smartphone connecting to one of our access points or straight to the router.

So what has this to do with getting back into the workshop? ...This!

Time to get destructive...
Just as I was about to set about the printer I spotted what I thought was a possible cause of the trouble. A piec of paper was sitting over the ink cleaning sponges - could this be what is causing all my problems? I put the printer back together and waisted another hour trying to get it to work to no avail. There was no doubt about it, this printer was destined for the breakers yard (bench!).

The old machine is about to be stripped down and its parts donated to other causes. Printers are usually a good source of all sorts of useful bits and components including motors, gears, toothed belts, silver-steal rods and a whole lot of other stuff.  But first, you have to get inside. Most machines of this type are designed to make them hard for the user to get inside, let alone service. There are no screws that look remotely like they are holding the cover on but close inspection underneath reveals the release points. A screwdriver soon release the clips and the cover just falls away. Now it is just a case of undoing every screw you can find, pinging off the circlips, releasing the springs and removing as much of the plastic housing and metal framework as possible...

Now the fun starts!
...It did't take long for the bench to be covered with bits of. In the bottom I found the power supply...

Getting there
...encased in it own box. now that could be useful - I'll put that to one side and look at that another day. For now I will continue to strip the rest of it down.

Now that looks useful...
That's it, down to the last bones - or should I say sponges. The base of the printer has a large reservoir filled with two layers of sponge and filter paper. This is where all the ink goes every time the punter is turned on or the cleaning cycle is run. On this machine, the sponges are completely full - just think how much all that ink cost - even at the price of compatible ink it must be a fair few pounds!

So that is where all my ink went!
Tomorrow I will sort out the pile of bits and show you what I managed to recover but first I am going to get rid of the rubbish including those pads full of ink (and getting everywhere!) and have a tidy up. There is something very satisfying about taking stuff apart and discovering how it works - I love it!

Ralph - Now I bet you didn't think anybody could get that excited about a printer - did you! 

Wednesday, 24 July 2013

A pile of bricks...

Our English weather goes from one extreme to another. It is not so long ago we were all complaining how cold it was. for the past couple of weeks it has been progressively getting hotter and hotter culminating, yesterday, in a seven year high of 34ºC (93º F). Now I know that is not hot for some of you reading this but us Brits just love to complain about the weather - hot or cold!

Extremes of weather do not make it very comfortable in the workshop but that is not the only thing keeping me out of the world of tools, strange noises and the occasion burst of, shall we say, ancient language! For the past few months there has been a string of events to distract us. Not only that but one of my long dormant interests has had time to poke through. I studied art at college, back in the 70's and my work has always had an element of design about it whether it was in publishing, commercial art of in later years, woodworking. The true 'art' side of things has always been suppressed by the commercial restraints of running a 'design' business.

I might show you one day
Now with a more relaxed lifestyle I find the ideas are starting to come back. I mentioned a few months ago that I had visited an art shop and since I have been experimenting with a few ideas. I am interested in all sorts of modern art using whatever medium comes to the fore, I also enjoy sketching from life. Not that I am very good at it, but I am having a go. You will know if I get anywhere as I might actually show you some of my efforts - but that is a way off yet.

For now I am interested in urban sculpture. Inspired years ago by Carl Andre's Equivalent VIII (1966). If you are not familiar with the name, you may remember it as ' The pile of Bricks'. The work consisted of 120 fire bricks and was bought by the Tate in 1972 (six years after it's conception)

To quote Wikipedia "When first exhibited at the in 1976, the piece drew much criticism in the press because of the perception that taxpayers' money had been spent on paying an inflated price for a collection of bricks."  

In the quadrangle (The Quad) at school stood a sculpture by Oliffe Richmond entitled The Striding Man. I found this piece very moving as a kid. I had no idea what it was but it was like nothing I had been able to get that close to before. It had been installed there in 1962, only a few years prior to my attendance. 

One of six castings (5/6) - Stolen December 2011
mini model
Another inspiration, for me, was Barbra Hepworth. When I was at school, the local council bought a Hepworth bronze and plonked it in the middle of Dulwich park. Two Forms (Divided Circle) it was casting 5/6. I say was because one night in December 2011, after standing there for more than 40 years, thieves broke into the park, cut the sculpture from its stand  and made off with it heading for the scrap dealer. As far as I am aware, it was never seen again. Shortly before it was stolen, I made a micro-Meccano model of it for a club competition and took some pictures of the original. The only saving grace is that it was the fifth of six castings made by Hepworth. The other five castings are scattered around the world. There is one in the Fellows’ Garden at Clare College, Cambridge. This one is on loan from the Hepworth Estate. There is another one in front of the University of Bolton. Again on loan, this time from the Bolton Museum, Greater Manchester. Israel has one at the Lola Beer Ebner Sculpture Garden in Tel Aviv, and there are two in the United States, one at the Mary and Leigh Block Museum of Art at Northwestern University in Illinois, and another in a private collection.

My own art is not so grand but I like to think it encourages some thought. I might even show you some one day, but for now I am still working on my latest piece...